Marzahl – Drivetechnology

Your system partner for industrial drive and automation technologies

24/7 Service: marzahl@marzahl.de | Phone: 040 / 535400-0

Your system partner for industrial drive and automation technologies

Decades of Partnerships with several producers of various electric motors and gear boxes, as well as technical highly qualified staff make us your competent partner of drive and automation technology.

Our extensive range of services and product portfolio illustrate our Know-How and the ability to find solutions for your problems and requirements. Besides the extensive standard program, we can cover additional technical, challenging topics.

Zahnrad

Servo gearbox

Servo planetary gearbox

ZF Servo plan planetary gearboxes were developed for the direct mounting at servo motors. Through different scales and a basic add-on system they are in almost all areas of the automation applicable.

The servo gears bid together with a servo motor a coaxial drive and output. Across a force-fit clamp coupling the output wave of the servo motor is connected with the sun gear of the servo gear. This sun gear actuates three planetary gears stored in a planetary bearer. They role off a hollow wheel with internal gear. Through the division on three planetary a balanced stress distribution results and guides therefore to a very compact design with high power density.

PG

  • ZF-Servo gearboxes allocate themselves through highest precision.
  • Motion sequences are carried out fast, low-loss and low-backlash; the life-time lubrication makes them maintenance-free
  • ZF-Servo gearboxes fit in all established servo motors.
  • Six scales 1- or 2-level are covering drive moments from 25 to 3000 Nm.

PGE

  • ZF Servo plan planetary gearboxes of the Economy-series were developed for the direct mount at servo motors. Through different scales and a basic add-on system they are applicable in many areas of the automation.
  • The servo gearboxes bid together with the servo motor a coaxial drive and output. Through a force-fit clamp coupling the output wave is connected with the sun gear of the servo gear. This sun gear activates three planetary wheels stored in a planetary carrier.
  • The servo gears own robust and hardened gearing components.

Servo right angle gearbox

The servoplan right angle gearboxes of WT series are designed for high dynamic servo drives.

Through the approved Klingelnberg hypoid gearing high conversions in one gear level are possible. Through optimized manufacturing methods a reduced turn backlash and highest positioning accuracy are reached. These features predestine these gear series for the application in the automation.

  • The servoplan right angle gearboxes of WT series are designed for high dynamic servo drives.
  • Through novel hypoid gearings high conversions in one gear level are reached.
  • Through optimized manufacturing methods a reduced turn backlash and highest positioning accuracy are reached.
  • These features predestine these gear series for the application in the automation.

Servo Winkelgetriebe

Servo Winkelgetriebe

Servo worm gear

  • Turn backlash in 3 ranges up to < 1 arcmin
  • Acutely low running noises < 55 dB (A)
  • Conversions i=5 to i=90
  • Drive torques up to 8000 Nm
  • Unbeatable price performance ratio

Computer optimized engagement: causes a low tooth flank pressure and a long life time.

Universal motor construction set: turn stiff coupling and motor flange for all current servo motors.

Big dimensioned tape roller bearing at the output: for very high permitted radial forces at the output.

Constant camber of the worm shaft bearing: a special assembly with 2 tape roller bearings as well as a swimming bearing guarantee also with temperature changes in the gear always reliable the same bearing camber und the therewith very high drive torques.

Servo gear fixing: with the shrink fit, additional doweled and therewith a 100% backlash stiff wheel receiver, without feather key connection.

Compact housing of hardened aluminium magnesium alloy: low weight, high closeness.

Lifetime: 25.000 hours

Servo-Schneckenradgetriebe

Servo-Schneckenradgetriebe

Zahnrad

Machine tool gearbox

ZF Duo plan 2K

Application
The ZF Duo plan two gear control gear finds basically application in machining tools, test beds and in application which need a high torque.

Through the different component equipments the gear can for example be used for turning centres (horizontal B3/B5) or conditioning centres (vertical V1/V3). The gear is additionally installed in different machines, in which a boost of the torques and respectively the engine speed is required.

Advantages
A machine tool should universally be applied, to be able to handle different materials. The ZF-Dou plan two gear control gear enables this.

Force + Dynamic
High cutting rates for soft materials and high cutting forces for hard materials are required. These can reached through the application of a switchable gear, whereby the high torques of the drive motor (I = 1:1) are retained, but additionally multiplied the drive toque of the motor through the conversion (e.g. I = 4,00) and the torque is reduced about the same factor.

Flexible
The cutting capacity is consequently constant and is available across a wide torque range. Only through a gear this flexibility is reachable low-priced. Direct arbour extension (INLINE + TSC) These gears are mounted directly at the arbour, no belts are required. The gears are especially applicable for high torques in the working tool production.

Torque and output
Depending on the motor adjustment range with constant output you can reach adjustment ranges of constant output up to 1:20 at the main arbour with the gears. Therefore on the one hand high torques result in the lower range of speed and on the other hand high speeds, with which you can exploit the cutting capacity of modern tools.

2K Duoplan

Motor gearbox

  • Coaxial main arbour drive for working tools.
  • (compact design at large hollow shaft diameter)
  • Motor capacity: 30-100 kW
  • Nominal drive torque: 500-12 000 Nm
  • Nominal motor rotation speed: 2 500-16 000 1/min
  • Maximal motor rotation speed: 5 000 1/min
  • Conversation ratio control gear: 1 and 5

Motorgetriebeeinheit

Transfer gearbox

Heynau TG 3 ST 801

ZF 2k 801 Dou plan in combination with Heynau-transfer gear for machine tools. (Open gear unit, complete integrable)

Motor capacity: 20-100 kW
Nominal drive torque: 100-12 000 Nm
Nominal motor rotation speed: 80-10 000 1/min
Maximal motor rotation speed: 5 000 1/min

Conversation ratio control gear: 1 and 4

Conversation ratio transfer gear: 1,35


Heynau TG 2 ST 250

ZF 2k 250 Dou plan in combination with Heynau-transfer gear for machine tools. (Open gear unit to the direct drive of the arbour)

Motor capacity:   20-100 kW
Nominal drive torque:   100-12 000 Nm
Nominal motor rotation speed:   80-10 000 1/min
Maximal motor rotation speed:   7 500 1/min

Conversation ratio control gear:   1 and 5,5

Conversation ratio transfer gear:   2,8


Heynau TG 2 ST 800

ZF 2k 800 Dou plan in combination with Heynau-transfer gear for machine tools. (Achsabstand und Hohlwellengeometrie nachKundenwunsch)

Motor capacity:   20-110 kW
Nominal drive torque:   bis zu 12 000 Nm
Nominal motor rotation speed:   bis zu 10 000 1/min
Maximal motor rotation speed:   5 000 1/min

Conversation ratio control gear:   1 and 4

Conversation ratio transfer gear:   2.00 … 4.00

Heynau TG 2 ST 800

Zahnrad

Rack & pinion

more information

We do offer a wide range of racks as standard program. Especially in the area of high quality racks we do cover the whole range of possible versions for your application.

Ritzel Zahnstange

Zahnrad

Clutches & brakes

Hysteresis brakes, Hysteresis couplings

  • Contactless torque transmission
  • 4 scales
  • Nominal torque up to 38 Nm
  • Continuous adjustable torque
  • High slip power in continuous duty (up to max. 4000 W)

ZF Tiratron, i.e. the combination of break with the control electronics respectively coupling with control electronics enable both the exact regulation of tractions and also a defined adjustment of torques.

Exemplary application areas

Application possibilities for the ZF hysteresis technology are located everywhere, where products e.g. paper, wires in winding processes are processed. On dynamometers or in ergometers burdens can be simulated with Tiratron.

Contactless torque transmission

The break or coupling transfuses the continuous adjustable torque contact less across air gaps, consequently constant and wearless. No maintenance required.

Continuous adjustable torque

The break torque and respectively the assignable moment only depends on power. It’s as far as possible independent from speed and is constant available from the deadlock to maximal torque.

High slip power in continuous duty, overload capability

The breaks of the power optimized series absorb high continuous slip powers. A momentary overload is therefore also possible.

The system,

consisting of break and coupling and universally applicable control electronics, bids pre-assembled solutions to many applications.

Effectiveness

The function of hysteresis breaks and couplings is due to magnetic action of force of gravitating poles in the synchronisation and constant unmagnetized of a constant magnetic material in the slip handling.

hysterese
hysterese

ZF Single disc friction system

Introduction

Electro magnetic used single disc couplings and breaks are used for automation of mechanic working ways in the production of machines and apparatuses due to their simple design and their advantageous outside scales, e.g. for textile machines, packaging machines, printing and paper machines, machine tools and welding machines, bureau machines u.a.m. (?). The single disc couplings and breaks are used e.g. for switching of torque and speed stages, for controlling of trajectories with positioning or for disengaging of machines with blockage.

Assembly and Effectiveness

The couplings and breaks are without abrasive ring and with low maintenance. From special advantage the double magnetic ampere turns of the anchor plate, where the action of force of the magnetic field is used double. Thereby big torques are achieved at small outside scales and the big passage. Both frictions surfaces consist of metal. Through the missing of the else wise normal for single disc couplings organic friction linings these couplings are especially environment friendly. They are applicable for dry and wet use. The couplings and breaks reach their nominal torque after a short come in or few circuits under the rotational speed difference (see Chapter 4.1. handling general advice). They are callous in the dry handling against exiguous contamination through oil and fat. The torque gets radial backlash free transmitted through a diaphragm spring which is frontal connected with 3 respectively 6 points with the anchor plate and which is affixed with the analogue with 3 screws.

Zahnrad

Special solutions

more information

In the area of machine tool, but also in other areas and not limited to industrial drives, we develop and deliver dedicated gearboxes according to your specification, even in small numbers High technology solutions for complex problems with competitive cost.

Designed and and manufactured by Heynau Gears Production Service located by Landshut.

Test Rig Gearbox

Technical Datas:

input Torque:                  2.500 Nm
input Speed:                   2.500 rpm
gear transmission ratio:   i = 1,0

Prüfstandgetriebe

24 hour Service

Challenges? Problems? Your problems are our motivation.
Contact us at any time!

040 / 535 400-0